ShopView Blog | Insights & Software for Heavy-Duty Repair Shops

ADAS Truck Repair and Connected Diagnostics: What Every Independent Shop Must Know to Stay Ahead

Written by ShopView | Apr 30, 2025 4:48:46 PM

Not long ago, being a good heavy-duty repair shop meant knowing your engines, your brakes, and maybe how to tame the occasional transmission. These days, it’s different. A new wave of tech - ADAS, telematics, remote diagnostics, predictive maintenance, and semi-autonomous driving systems - is pouring into the commercial truck market. It's not on the horizon. It's already here.

And if you run an independent or mid-sized heavy-duty shop, especially in North America, here’s the blunt truth: you’re either preparing for it, or you’re falling behind.

This isn’t about hype or futurism. This is about business survival. You can look at all the sensors, radars, software updates, and remote alerts coming off modern trucks and ask: Is this going to push work to the dealers? Or is this an opportunity to grow my shop’s revenue and reputation?

The answer? It depends on what you do next.

From Iron to Algorithms: What’s Really Changing

Modern Class 8 trucks are rolling computers. You’ve seen it firsthand if you’ve worked on anything built in the last five years - collision mitigation systems, blind spot sensors, remote fault alerts, automated cruise and steering, camera-guided lane departure alerts, and more.

Freightliner’s Detroit Assurance system, now standard on most new Cascadias, is a perfect case study. Adaptive cruise, auto emergency braking, radar and camera networks - and that’s just the baseline. Kenworth, Volvo, International, Peterbilt - they all have their own versions. These trucks aren’t just monitored anymore; they're watching themselves.

And it’s not just ADAS. Telematics and remote diagnostics are now table stakes. If a customer runs a fleet, chances are they’re already getting real-time alerts about fault codes, fluid levels, and part wear. Predictive diagnostics - powered by AI models chewing on sensor data - now tell them, “Your EGR valve is trending toward failure in the next 1,000 miles.” That truck shows up at your door not because it's broken down - but because a dashboard algorithm told them it will be.

This flips the maintenance model. Your job isn’t just to react anymore. It’s to anticipate, interpret, and align repairs with what the truck thinks is wrong. That means understanding not just mechanical failure, but software behavior.

Dealers Don’t Have a Monopoly - Yet

Here’s the fear many shop owners whisper: “Won’t all this connected tech just push everything to the OEMs and dealers?” Not if you’re paying attention.

Back in 2015, a memorandum between independent service networks and manufacturers gave shops the right to access OEM diagnostic data and tools - for a fee, sure, but legally, the door is open. Then in 2023, the REPAIR Act started pushing for broader right-to-repair protections, including access to telematics data and over-the-air fault alerts. More and more fleets are choosing to share that data with their trusted independents.

So you’re not locked out - unless you choose not to walk through the door.

That said, not everything is accessible. Programming control modules, pushing over-the-air engine software updates - those are still mostly dealer-controlled. But diagnosing issues, performing calibrations, and replacing faulty sensors? You can absolutely do that in-house - if you’ve got the tools and the training.

ADAS Repair: The Work You Don’t Want to Miss

This is where the big revenue opportunity is hiding in plain sight.

Every time a truck’s camera is knocked out of alignment - from a windshield replacement, front-end work, or even a cab ride height change - it needs to be recalibrated. Radar sensor replaced? Same thing. And yet, more than 90% of mechanical shops still outsource ADAS calibration, according to MEMA.

That means 90% of shops are sending money to the dealer. Not because they lack the right, but because they lack the tools or the space - or because they’ve convinced themselves, “We’re not that kind of shop.”

But the ones who are stepping in? They’re charging premium rates for this work. One independent shop in the Midwest invested in ADAS calibration gear and is now pulling in both B2C and B2B work, calibrating sensors not only for their own customers but also for nearby body shops and mobile techs. They made back their $15K equipment investment in months.

If you want to capture this market, you’ll need:

  • An ADAS-capable scan tool (Noregon, Autel, Texa, etc.)
  • Calibration targets or radar reflectors specific to the systems you’re servicing
  • A flat, well-lit bay space with enough room to set up calibration equipment properly
  • Trained techs who understand the calibration process (not just how to push “OK” on the scanner)

It’s a learning curve. But once you're there, you’re no longer “just another shop.” You’re the ADAS shop.

Connected Diagnostics: Turning Data into Dollars

Here’s where this gets even more practical.

If a fleet is using Geotab, Omnitracs, or an OEM’s proprietary system (like Volvo’s Remote Diagnostics or Navistar’s OnCommand), they’re receiving real-time vehicle alerts every time a sensor trips. You, as the shop, can be looped into that data feed.

Which means instead of waiting for a truck to show up broken, you call the fleet manager and say:

“Truck #42 just threw a DEF quality sensor code. We’ve got time tomorrow morning - want to get ahead of it before it derates?”

That’s how you move from vendor to partner.

It’s not theoretical. Shops are already doing this. Some are even offering fleet monitoring services: for a monthly fee, they keep eyes on the customer’s vehicle data and proactively schedule service. It’s no different than a managed IT service - but for iron and electronics.

Yes, you’ll need systems in place. You’ll want shop software (like ShopView or similar) that can tie into telematics feeds and create work orders based on fault alerts. But that’s part of what makes you valuable - you see the problem before it becomes a problem.

The Risk of Doing Nothing

Let’s be real. You’re busy. You’re short-staffed. You’ve got three trucks waiting for parts and a backlog a mile long.

But if you look at all this tech and say “we’ll deal with that later,” here’s what happens: your best fleet customers buy a new batch of trucks, and then they start going somewhere else. Not because your wrenching isn’t good, but because they can’t afford to have downtime waiting on someone who doesn’t understand the radar system on their 2024 Cascadia.

And once they’re used to going somewhere else, they don’t come back.

There’s also liability. If you do a front-end repair that nudges a camera off-center, and you don’t recalibrate it - and that truck rear-ends someone because the AEB system misfired - guess who might get that call?

Getting Ready Without Going Broke

No, you don’t need a $250K tech lab to start. But you do need a plan.

  • Get a scan tool with ADAS coverage. One that can guide you through calibrations, read fault codes from the radar, camera, and steering angle sensors - and that gets frequent software updates.

  • Secure OEM service info. You need the calibration procedures. You can buy short-term access from OEM portals - use it.

  • Invest in training. One tech. One day. Get them ADAS-savvy and have them train the rest.

  • Talk to your fleets. Ask what systems they’re using. Ask if you can get access to their telematics alerts. Don’t wait for them to offer.

  • Build the SOPs. Make ADAS sensor checks part of every PM inspection. Use checklists. Document everything.

Start small, but start.

Conclusion: You Still Control the Outcome

If you’re running a solid heavy-duty shop today, you’re already doing the hard part: earning trust, solving problems, keeping trucks on the road. The tech is changing, but the fundamentals are the same. Smart, fast, dependable repairs. Just with smarter trucks.

Don’t let OEM software or radar modules intimidate you. Don’t hand off calibration work to the dealer unless you absolutely have to. This is your business to win or lose.

ADAS, telematics, predictive diagnostics - they’re not threats unless you ignore them. If you step up, they’re your growth path, your differentiator, your defense against commoditization.

So the next time a 2023 Volvo shows up with a ghost collision alert and a confused fleet manager, you won’t have to say “not our thing.” You’ll say, “Yeah - we’ve got it.”

Because you do.